This week’s Product Roundup highlights waterproof connector and cable merchandise from main suppliers. Options tackle the wants of the economic, shopper, automotive, mil/aero, datacom/telecom, transportation, and medical markets.
Waterproof Connector and Cable Merchandise
Panther PA Collection energy and hybrid energy and sign connectors from Positronic ruggedly stand up to shock, vibration, UV radiation, salt spray, and temperatures as much as 200°C, and supply 4 ranges of environmental sealing safety extending from IP65 to IP69. They’re rated for 1,600Vrms working voltage, 5,000Vrms proof voltage, 25–35A per contact, 5GΩ insulation resistance, a most of 5Ω preliminary contact resistance, 45–67N contact retention, 1,000 mating cycles, and working temperatures extending from -55°C to 200°C. The oblong connectors have a one-piece, UL94 V-Zero, LCP insulator, trapezoidal polarization, and a compulsory locking mechanism, and can be found in free-cable and panel-mount physique types with 4 sizes of fastened or detachable gold-plated copper alloy contacts (#22, 18, 16, and 12), metallic clip or press-in contact retention mechanisms, and wire or PCB terminations. The collection conforms to each EN45525-2 HL3 and NFF 16-101/102 flammability and smoke necessities and presents RoHS 5/5 compliance, along with RoHS 6/6 compliance on choose elements. Superb purposes for the collection demanding rail, earthmoving, battery, and different industrial purposes.
Newark, An Avnet Firmshares eco|mate® Aquarius waterproof connectors from Amphenol Sine Methods, which give a variety of versatile and economical options designed to scale back system complexity and reduce set up prices in harsh-environment purposes together with marine electronics, datacom/telecom infrastructure, constructing automation and management techniques, visitors management techniques, energy and power installations, off-road and railway automobiles, mining and instrumentation gear, stage lighting and sound gear, machine instruments, and different wet- and submerged-environment electronics. The collection is out there with number of shell sizes, contact types, wire gauges, and combined energy and sign insert layouts and provides fast and dependable bayonet coupling with tactile mating affirmation, IP68/69okay safety when mated, and greater than 500 hours of dependable corrosion resistance. The collection’ thermoplastic UL94 V-Zero housings and inserts are immune to fuel, oil, mineral oil, acid baths, and primary baths, and can be found in commonplace plug or plug with end-cap and jam-nut or square-flange receptacle configurations with machined or stamped and shaped copper alloy contacts plated with gold, tin, or silver. It’s also RoHS and UL compliant and is rated for a most of 23A and 500V AC/DC, 28–12AWG wire, greater than 500 mating cycles, and working temperatures extending from -40°C to 105°C with NBR seals or -40°C to 125°C with silicone seals. Customization is on the market to satisfy numerous extreme-environment software necessities and provides choices together with molded pressure aid, 360° shielding, custom logos, enhanced sealing properties, and minimized conductor stress.
Omnetics Connector Company’s Nano 360® Twist-Lock Round Connectors keep electrical integrity in high-shock and high-vibration environments, meet or exceed MIL-DTL-32139 specs, and can be found with environmentally sealed, panel-mount metallic housings and O-rings able to offering IP68 safety. The collection is rated for 250VACrms, 1A per contact, a minimal of 5,000MΩ insulation resistance at 500VDC, a most of 71mΩ contact resistance at 1A, typical mating/unmating drive of two.5oz (71g) per contact, and working temperatures extending from -55°C to 125°C, or as much as 200°C with high-temperature epoxy. It will probably additionally stand up to as much as 100g shock and 20g vibration for greater than 10 nanoseconds with no discontinuities and reveals minimal thermal vacuum outgassing: a most of 1.Zero% complete mass loss (TML) and a most of Zero.03% collected risky condensable supplies (CVCM). The collection is on the market in entrance, rear, and protruding panel-mount shell types made from nickel-plated brass (commonplace), black-nickel-plated brass, passivated chrome steel, or black oxide completed metal and employs thermoplastic polymer insulators per MIL-DTL-24519, Alloy 25 (C17200) beryllium copper pins per ASTM B194, copper alloy sockets per MIL-DTL-83513, and epoxy encapsulant. Further choices embrace 5 pin counts (6, 11, 16, 28, and 39), discrete lead wire or cable terminations, and optionally available color-coding and RoHS compliance.
Fischer Connectors’ UltiMate™ Collection connectors and cable assemblies are rugged, compact, light-weight, and sealed to IP68/IP69 even when unmated, offering high-reliability options for all kinds of harsh-environment purposes in markets together with protection, safety, power, industrial, instrumentation, automotive, and transportation. The round, push-pull connectors have wonderful 360° EMC shielding, extraordinarily strong keying, and a grounding contact ring, and exhibit strong resistance to shock, vibration, and corrosion. The collection has additionally been examined and confirmed in a 120m submersion check for 24 hours and meets all business requirements for heavy-duty and weatherproof efficiency. Rated for 10,000 mating cycles and temperatures extending from -55°C to +135°C, UltiMate Collection options can be found in a variety of configurations, together with cable- and panel-mounted plugs and receptacles with brass and aluminum shells, crimp and solder contacts, and elective sealing caps and color-coded overmolding. Some variants additionally supply airtight sealing. The smallest configuration within the collection, the Fischer UltiMate 07, provides as much as 10 contacts, high-power options supply as much as 26A, and custom-engineered connector and cable meeting options can be found to satisfy distinctive Tier 1 and a couple of automotive provider software calls for.
Kensington Electronics, Inc. shares JST’s JWPF Waterproof Connector Collection, which offers cost-effective, user-friendly, and small-form-factor wire-to-wire (WTW) and wire-to-board (WTB) options particularly designed to face up to excessive moisture and submersion in automotive, equipment, underwater digital camera, and shopper electronics purposes. The IP67 collection has twin locking mechanisms built-in into the connector housing (housing lances that affirm contact lock-in and a plug-to-receptacle interlock that forestalls unintentional disconnection), preassembled seals, a double-spring contact system that gives superior contact pressure, and a couple of–Eight lance-less contacts on a 2.0mm pitch with four.0mm row-to-row spacing for double-row variations and an general mated measurement of 21.0mm (WTB) or 30.2mm (WTW). It’s rated for 3A, 100V, 26–22AWG wire, and working temperatures extending from -55°C to +85°C. WTW JWPF Collection connectors can be found with 2–Eight positions, tin-plated brass tab contacts, and tin-plated copper alloy receptacle contacts. WTB JWPF Collection connectors can be found with 2–four positions, shrouded headers in vertical or top-entry types with tin-plated copper alloy contacts, and tin-plated phosphor bronze receptacle contacts. They’re additionally suitable with resin-coated, potted PCBs and their headers can settle for WTW JWPF Collection receptacles for max flexibility.
Samtec’s submersible optical FireFly™ transceiver is right to be used in liquid-cooled supercomputer, quantum computing, synthetic intelligence (AI) engine, and high-performance emulation methods, that are steadily rising in reputation as a result of considerably improved cooling efficiencies and the truth that roughly 40% of the power utilized by typical air-cooled supercomputers is used for cooling. The submersible transceiver is able to as much as 112Gb/s transmission speeds and employs the business’s main miniature footprint, which permits customers to realize larger density, nearer IC proximity, a simplified board format, enhanced sign integrity from IC to faceplate, and decreased energy dissipation. It’s lower than one-quarter the dimensions of an ordinary QSFP module and makes use of lower than half the facility of a traditional transceiver. FireFly micro cable meeting techniques can be found in each optical and copper designs, and each techniques use the identical two-piece, low-insertion-force (LIF) connector system with surface-mount tails that get rid of through-holes within the board.
PEI-Genesis shares Positive-Seal® IP67 M12 Connectors, which give rugged and dependable interconnect options best to be used in demanding industrial management networks that make use of small sensors and are topic to harsh environmental circumstances, together with contamination, moisture, and vibration. Designed to stop system downtime and dear repairs related to injury ensuing from contaminants like water and mud, the IP67-sealed M12 connector collection is accessible in Three- to 17-pole configurations that function strong TPU supplies, gold-plated brass contacts, and screw-lock coupling mechanisms, and supply shielded cable, snap-in connections, and field-wireable PUR or PVC cable assemblies in customizable lengths.
Amphenol ICC’s Shielded Waterproof Micro USB 2.Zero Sort-B Connectors reliably shield towards electromagnetic interference (EMI), radio-frequency interference (RFI), and electromagnetic discharge (ESD), help quick charging with 1.8A energy contacts, and might be custom-made to help as much as 3A to additional prolong software suitability. They’ve a strong, dual-layer shell design with full metallic shielding, a plastic tongue that ensures high-reliability efficiency and prevents injury from connector abuse, IP4X-rated overmolded, epoxy-glue-based plastic sealing, and a rugged hold-down design that gives improved peeling drive. Additionally they make use of the smallest USB 2.Zero interface to save lots of PCB area, 5 USB 2.Zero compliant circuits able to 480Mb/s high-speed sign transmission, rugged, gold-plated leaf contacts that forestall corrosion and enhance reliability, and halogen-free and RoHS-compliant supplies that meet environmental, well being, and security necessities. The USB connectors are perfect for use in a variety of datacom, shopper, industrial, medical, and automotive purposes, together with arduous and solid-state disk drives, connector hubs, flash drives, cell phones, tablets, VR cameras, industrial computer systems, POS techniques, chargers, media gamers, and infotainment techniques. Custom-made designs can be found upon request.
Heilind Electronics shares TE Connectivity’s Miniature SlimSeal Connectors, which give space-saving, IP67-rated dust- and waterproof connections splendid to be used in harsh-environment wire-to-board and wire-to-wire purposes uncovered to excessive humidity, together with outside lighting, digital signage, parking garages, public transport stations, business refrigeration lighting, kitchen home equipment, HVAC and safety gear, communications methods, and trailer lighting. The collection is on the market in two- and three-position configurations with UL94 V-Zero LCP housings and tin-plated copper alloy contacts and options strong press-to-release spring latches that forestall unintentional unmating, preassembled rubber seals that scale back meeting time, and 4 housing colours that allow straightforward identification and meeting. It’s rated for 22–18AWG, Three–5A relying on AWG, a most of 250VAC working voltage in wire-to-board configurations and a most of 400VAC in wire-to-wire configurations, 30-cycle sturdiness, and working temperatures extending from -40°C to +105°C.
JAE’s JN1/JN2 Collection compact, round connectors function a user-friendly, one-touch, push-and-twist locking mechanism developed for ease-of-use in industrial units and environmental safety measures together with individual-component and mated-connection IP67 dust- and waterproof sealing and vibration and oil resistance. The collection supply four-position, 5A, #20 contact and 10-position, 3A, #22 contact variants rated for 28–16AWG, 200VACrms operation, 2,000VACrms (4p) or 900VACrms (10p) dielectric withstanding voltage, and 1,000MΩ insulation resistance. Additionally they supply straight, right-angle, and panel-attached plugs; cable-connecting, wall-mount, and panel-attached receptacles; regular and X-position contact inserts; gold, silver, and gold-over-nickel-plated contacts; crimp, solder, and through-hole terminations; and waterproof receptacle mud caps. The cable path of the collection’ right-angle plugs might be set in and of 4 instructions by rotating the plug in 90° increments. As well as, some variants include contacts, whereas the contacts for others are bought individually, and a few include a bushing or bushing package. JN1 Collection connectors have light-weight, all-plastic constructions and are rated for working temperatures extending from -20°C to +125°C. JN2 Collection connectors are suitable with JN1 connectors, however have metal-reinforced shells that provide 3 times the power of JN1 Collection shells and are rated for working temperatures extending from -20°C to +100°C. Additionally they have grounded and TÜV licensed four-position receptacles, in contrast to the JN1 Collection.
ODU’s ODU AMC® HIGH-DENSITY push-pull round connectors ship high-reliability efficiency, electrical and mechanical robustness, and the very best attainable variety of contacts in probably the most compact area to allow vital measurement reductions and as much as 70% weight financial savings in a variety of army, safety, medical, shopper electronics, and automotive purposes. Obtainable with 2–40 contacts in 4 housing sizes with diameters spanning <10mm to 18.5mm, these compact, high-density connectors additionally supply sign, energy, and knowledge in the identical format, IP68 watertight safety to 20m submersion, mechanical and shade coding to make sure correct mating, blind mating capabilities, 360° shielding for trouble-free knowledge switch, strong housings with non-reflective surfaces, revolutionary meeting choices, extrusion for cable bend aid, salt spray resistance, breakaway performance for max security, fast and straightforward unmating, and lengthy lifetimes of greater than 5,000 mating cycles. The versatile collection is suitable with USB Three.1 Gen 1, USB 2.Zero, HDMI 2.Zero, and Ethernet protocols, examined to army requirements, and rated for working temperatures extending from -51°C to +125°C, and might be provided with contacts designed to terminate to PCBs, flex layers, and rigid-flex options. Absolutely built-in cable meeting options are additionally out there.
NorComp’s 772-E Collection Seal-D® IP67 Solder-Cup D-Sub Connectors present sealed options in commonplace D-Sub profiles to allow drop-in replacements in harsh-environment purposes together with handheld computer systems, scanners, and printers; distant sensors, gauges, and knowledge loggers; industrial and medical gear utilized in washdown environments; transmitters and emergency beacons topic to momentary submersion; fuel, electrical, and water metering methods with embedded sensible grid electronics; moveable electrical era gear; and shopper and business boating electronics. The collection presents three sizes of nickel- or tin-plated metal shells with UL94 V-Zero glass-filled thermoplastic insulators and 9, 15, or 25 gold-plated brass pins and meets IEC-529-IP67 and RoHS2 necessities. It’s rated for 5A, 15mΩ most contact resistance, 1,000MΩ minimal insulation resistance, 500VAC for one minute, working temperatures extending from -50°C to 100°C, and course of temperatures as much as 260°C for board purposes and as much as 230°C for cable purposes. Everlasting or detachable panel sealing kits are additionally obtainable and are bought individually.
Amphenol Pcd’s Solaris Collection rectangular, plastic connectors are small (<Zero.5” tall), rugged, light-weight, and gender-reversible, permitting each plugs and receptacles to be configured with pins or sockets to go well with particular person software necessities. Designed to ship dependable efficiency and ease of use in low- and medium-power business plane purposes with excessive mating cycles and broad working temperatures, together with: seat arms, seat backs, tray tables, compartments, ceilings, and aspect panels, the collection contains a spring-loaded slide lock mechanism and snap-on pressure aid that allow single-handed, tool-less mating and successfully remove the overseas object particles generally present in typical screw-mount D-Sub connectors. Every housing is ultrasonically welded to realize void-free joints and crack-free operation, and has raised finger ridges for a positive grip, built-in cable tie entry holes for zero-footprint connections to bulkheads or cable bundles, and interfacial seal and wire seal grommets for IP67 safety from mud, moisture, and corrosion.
Schleuniger’s CoaxStrip 6580 is a totally programmable, multi-step stripping machine for coaxial, triaxial, and multi-conductor cable and single-conductor wire. State-of-the-art electronics, a user-friendly interface, and precision mechanics assure repeatable stripping high quality. The machine’s 4 blades can even strip skinny, robust, and barely out-of-round insulation supplies, together with specialty waterproof supplies, and its protecting cowl could be eliminated with out instruments to facilitate fast, straightforward upkeep. The CoaxStrip 6580 is right for automotive and communications purposes starting from low-volume, quick-changeover to high-volume manufacturing runs and delivers a 20% efficiency increase and considerably longer blade life in comparison with earlier iterations. Further advantages embrace high-performance S.ON management software program, a big processing vary, an intuitive shade touchscreen, a newly designed stripping head, and cable diameter verification and barcode scanning features.
TE Connectivity’s Twin-Wall Warmth-Shrink Tubing protects towards moisture and corrosive environments with offering electrical insulation and mechanical safety and is obtainable in eight totally different collection with quite a few shade choices, shrink ratios starting from 2:1 to six:1, and numerous testing company approvals. TE’s dual-wall tubing merchandise include a crosslinked outer jacket and an internal layer of extremely engineered adhesive or encapsulant that melts and flows throughout set up to create a moisture-resistant protecting barrier. Advantages of one of these tubing embrace managed quantities of adhesive, constant outcomes, bonding compatibility with numerous supplies, resistance to flame, warmth, chemical compounds, and mechanical injury, UL recognition, and compliance with RoHS and AMS-DTL-23053 requirements.
Amphenol SV Microwave’s portfolio of IP68 waterproof connectors is comprised of seven collection particularly designed to offer rugged, dependable efficiency in number of harsh-environment purposes, together with RF check and measurement, vacuum and vacuum check, and army and aerospace electronics. Typical electrical efficiency traits embrace a most of -14dB return loss, Zero.12*√f (GHz) insertion loss from DC–26.5GHz, and higher than 100dB isolation from DC–26.5GHz. Typical mechanical traits embrace Zero.079” axial journey, a minimal of ±Zero.Zero10” radial float, and minimal engagement drive of two.5 kilos per contact. The IP68 vary provides 2.92mm, 2.4mm, 1.85mm, SMA, SMP, SMPM, and TNC connector options, connector options hermetically sealed to 1 x 10-Eight, and custom configurations.
Materion’s Alloy 390 and Alloy 390E allow design flexibility excellent for the event of small-form-factor energy and sign interconnects employed in harsh environments, together with burn-in and check sockets, manufacturing sockets, energy connectors, handheld and moveable electronics, automotive energy purposes, switches, relays, sensors, and controls. Alloy 390 copper beryllium alloy (UNS C17460) provides the excessive power of Alloy 25 (C17200) mixed with the electrical conductivity of Alloy Three or Alloy 174 (C17410 or C17510), whereas Alloy 390E supplies the identical, however with higher formability. Each supplies exhibit excessive conductivity, which helps keep the circulate of electrical and thermal power, scale back gadget working temperatures, and enhance system battery life; distinctive stress rest traits, which helps retain contact pressure at elevated temperatures to make sure high-reliability efficiency; strong resilience, which allows giant displacement tolerances and prevents everlasting deformation; and wonderful fatigue power, which reliably prevents contact pressure degradation over even lengthy lifecycles.
Siemon Interconnect Options’ Ruggedized Class 6a Shielded Patch Cords are a important element of harsh-environment Cat 6a shielded channel options. Designed to be used together with the corporate’s Cat 6a shielded cable and shielded ruggedized retailers, the patch twine cable assemblies are made utilizing normal Cat 7a shielded and foiled twisted-pair and communications multipurpose (CM) low-smoke, zero-halogen (LZ0H) cordage and supply 10Gb/s transmission in ruggedized business environments that require sturdiness and safety towards contamination and/or EMI and RFI. The cords are ivory with yellow boots and can be found in commonplace cable lengths spanning Three–20’ and 1–6m.