This week’s Product Roundup highlights medical connector and cable merchandise from main suppliers.
Medical Connector and Cable Merchandise
LEMO’s REDEL SP self-latching, plastic, push-pull connectors function an ergonomic grip, a number of color-coding and keying choices, and excessive resistance to chemical compounds, shock, and sterilization processes. Preferrred to be used in medical, automotive, and check and measurement gear, the collection employs an oblong insert for larger contact density and a recessed latch sleeve for larger resistance to shock, offers IP50 safety and blind-mating compatibility, is 100% scoop-proof, and is on the market in eight shell types with Four–22 solder, crimp, or PCB contacts. Rated for working temperatures extending from -50°C to 170°C and designed to accommodate cable diameters spanning 2.5mm to 7.5mm, the collection is ideally fitted to use with Northwire’s roust USP Class VI BioCompatic silicone cable various and may simply be assembled from spare elements, enabling enhanced stock-keeping flexibility.
NorComp’s QUIK-LOQ™ 8P1P Collection plastic push-pull round connectors present cost-effective, high-performance options for medical and check and measurement purposes that require fast connections and disconnections, together with electrocardiograph gear and SpO2 screens. The IP50-rated collection is out there in cable- and panel-mount configurations with high-temperature PPS insulators, a rapid-fastening, push-pull latch-and-release mechanism, gold-over-nickel-plated copper alloy contacts in 10 pin counts spanning two- to 14-way variants, solder or PCB contacts, a number of keying choices, and color-coded collet and socket nuts, and is rated for two,000 mating cycles in working temperatures extending from -20°C to +120°C.
Fischer Connectors’ Fischer Core Collection Plastic connectors are designed to make sure most consumer security and electrical shock safety in medical, industrial, instrumentation, and meals and pharmaceutical processing purposes. The absolutely insulated plastic connectors are proven-safe, light-weight, utterly sterilizable, corrosion-resistant, straightforward to make use of, and sturdy. Options embrace SureGrip plug our bodies that help safe dealing with with gloved arms, color-coded plugs and receptacles that allow straightforward identification and stop mismating, a push-pull locking system that forestalls unintentional unmating, 2–27 high-density contacts that present high-reliability sign paths, and EMI/RFI shielding for dependable knowledge transmission. The collection can also be immune to giant temperature variations and rated for as much as 5,000 mating cycles. It’s out there in cable- and panel-mounted variations sealed as much as IP68 and suitable with autoclave, Cidex, EtO, gamma radiation, Steris®, and Sterrad® sterilization processes, and has already been built-in into FDA-approved medical units.
Amphenol ICC’s Millipacs® 2.00mm modular board-to-board and cable-to-board interconnect system offers cost-effective bandwidth and sign integrity efficiency upgrades for present backplane system architectures in medical, telecom, datacom, industrial, and transportation purposes, together with MRI scanners and diagnostic gear, routers, base stations, servers, storage models, knowledge acquisition techniques, energy and power techniques, radar and sonar, UAVs, in-flight leisure and communications methods, and railway visitors administration and management techniques. The Millipacs interconnect system contains a arduous metric configuration designed in accordance with IEC 917, IEC 61076-Four-101, and Telcordia GR-1217-CORE requirements and gives high-speed (HS), right-angle receptacles that ship knowledge charges as much as 25Gb/s with low crosstalk efficiency at excessive frequencies when mated with normal IEC 61076-Four-101 Collection 2mm onerous metric (HM2) vertical backplane headers, which have been initially designed for purposes that require as much as 3Gb/s. The HS receptacles have 5 rows, can accommodate as much as 24 (Sort A) or 30 (Sort AB) differential pairs per 50mm of ordinary module size, and are suitable with each broadside and edge-side coupling. Additionally they have dual-beam tulip contacts, which ship excessive contact reliability and an equalized sign path, a small press-fit part, which helps scale back crosstalk at larger frequencies and lowers impedance for quicker sign speeds, and the identical bodily outer dimensions of IEC 61076-Four-101 Collection connectors, which permits customers to retain present board area and card slot widths.
Cinch Connectivity Options’ Johnson line of non-magnetic coaxial connectors for magnetic resonance imaging (MRI), magnetic resonance angiography (MRA), and different delicate medical electronics are comprised of excessive purity copper alloys to make sure the absence of ferrous supplies, present high-frequency efficiency from DC–65GHz, and ship superior sign integrity in even probably the most demanding environments. The road consists of microminiature MCX and MMCX connectors designed to fulfill the appliance calls for of decreased measurement RF coils, custom-made flex coils, and small, multichannel coil arrays used to picture appendages and different small physique elements with options together with a constructive snap-on coupling design, rugged, high-density contacts, and high-mating-cycle sturdiness, in addition to SMA and SMB connectors designed to offer a super RF answer for purposes with excessive Tesla fields. All the connectors within the line can be found in cabled, PCB-mount, and end-launch variations. Further choices embrace brass, copper, and copper alloy our bodies in straight and right-angle types with gold or silver plating and full crimp or solder terminations, gold- or silver-plated contacts, a most frequency of 4GHz, 6GHz, 12.4GHz, or 18GHz, and an array of cable varieties.
Newark aspect14 shares Molex’s 53462 Collection IEEE 1394 I/O connectors, that are particularly designed to offer high-quality, high-reliability multimedia audio and video knowledge streams over peer-to-peer connections at speeds as much as 400Mb/s to fulfill the calls for of rising multimedia bus necessities in medical, automotive, shopper, and datacom purposes, together with medical imaging screens, in-vehicle networks, high-definition televisions and screens, digital video cameras and recorders, laptops, exhausting drives, and motherboards. Typically branded as FireWire, i.LINK, and Lynx connectors, these high-bandwidth, wire-to-board connectors have a right-angle orientation with six circuits on a 2.00mm pitch, built-in shielding and locking mechanisms, polarization and PCB retention options, UL94 V-Zero high-temperature thermoplastic insulators, and surface-mount terminations. They help scorching plugging, settle for 1.60mm-thick PCBs, and are rated for a most of 40V, Zero.5A or 1.5A per contact, and working temperatures extending from -25°C to +85°C.
Schleuniger’s Mercury-Four Laser Wire Stripper is a slim, highly effective, and very exact bench-top laser-stripping machine able to processing wires and shielded cables with outer diameters spanning Zero.Zero25–6mm (Zero.001–Zero.2”). It has a easy touchscreen interface that permits customers to enter parameters reminiscent of laser energy, velocity, and place with just some clicks and supplies high-quality, utterly nick-free stripping each time, making it the right answer for crucial purposes through which mechanical stripping just isn’t attainable or allowed, together with small gauge, single conductor wires meant to be used in pacemakers, surgical instruments, catheter units, cochlear implants, listening to aids, and different high-reliability medical purposes. It additionally permits customers to additional improve productiveness with a customized wire fixture that may maintain and course of a number of wires in a single cycle or maintain flat cables to carry out any sort of stripping sample inside a 50x50mm (2×2”) space. The Mercury-Four can be utilized as a standalone bench-top unit or interfaced with any Minimize & Strip machine for window stripping with a 100% circumferential strip.
Smiths Interconnect’s Eclipta™ – ECL Collection connectors have an progressive, double-ended edge-card contact system particularly designed to ship the reliability, serviceability, and affordability demanded by essential, disposable medical purposes, together with electrophysiology, mapping, and ablation catheters, residence healthcare units, and worth medical methods. Since PCBs are sometimes a part of the disposable portion of medical units, the Eclipta’s PCB additionally serves because the connector contact, which each eliminates the price of the contact system on that aspect and additional extends design flexibility by enabling the addition of embedded electronics, like EEPROMs, on both aspect of the board. The collection additionally includes a plug-and-play design that permits fast, easy terminations and nearly eliminates potential contact injury, a singular connector form and optionally available keying to make sure correct mating in fast-paced medical environments, a easy push-button lively latch that gives audible mating affirmation and prevents inadvertent unmating, and fine-pitch, finger-proof contacts that contribute to each smaller footprints in medical gear and the security of sufferers and medical personnel. Eclipta connectors have plastic shells, are rated for temperatures extending from -40°C to +135°C and for as much as 2,500 mating cycles to extend the imply time between failure (MTBF) on the reusable aspect, and tolerate normal sterilization protocols, together with Autoclave, EtO, and Sterrad®. Further advantages embrace mass termination of catheter wires on to the PCB in each the disposable and reusable sides, scalability, customization, high-density, and the power to be reworked on the reusable aspect.
Mill-Max manufactures 1.27mm-pitch solder-cup headers and sockets particularly designed to terminate fine-gauge wire and cable in crucial medical and industrial purposes that demand compact, high-reliability interconnects. The solder cup connectors are uniformly aligned to facilitate environment friendly soldering, can settle for as much as 26AWG stranded wire, and can be found in single-row configurations with 1–50 positions and dual-row configurations with 2–100 positions. The headers and sockets function closed-cavity pins and receptacles that isolate the soldering and interconnect areas to stop solder from contaminating the pin and socket connections. The male headers have Zero.41mm-diameter tails that may mate with all Mill-Max 1.27mm-pitch SMT and through-hole, board-mount sockets to realize wire-to-board connections. The socket receptacles function a two-piece development with a precision-machined outer shell, a stamped beryllium copper inner contact designed for high-reliability efficiency over excessive mating cycles, and a Nylon 46 insulator with wonderful chemical resistance and mechanical power, and a warmth deflection temperature score of 290°C for compatibility with most soldering processes.
ITT Cannon’s QLC Solderless plug is a groundbreaking, 260-pin zero-insertion-force (ZIF) connector with a dual-card-edge and slider design that eliminates the necessity for hand soldering fine-pitch contacts onto PCBs, allows easy, guide insertion, achieves secure, high-contact-force connections to PCB assemblies, and considerably reduces meeting course of time and price. The brand new plug is absolutely intermateable with the prevailing QLC product vary and is rated for greater than 20,000 mating cycles, 100VAC, Zero.5A, and working temperatures spanning -55°C to +85°C. Configuration choices embrace nickel-plated zinc alloy shells in panel-, board-, and cable-mounted types, glass-filled thermoplastic UL94 V-Zero insulators, and stamped, gold-over-nickel-plated copper alloy PCB, solder, and press-fit contacts. Ideally suited purposes embrace moveable ultrasonic, diagnostic, and imaging gear, and an array of commercial purposes.
Samtec’s SEARAY™ high-speed, high-density, open-pin-field arrays present most routing and grounding flexibility, decrease insertion and extraction forces than typical arrays, and superior sign integrity efficiency as much as 56Gb/s PAM4 and 28Gb/s NRZ in quite a lot of purposes, together with medical imaging, distant monitoring, and speedy diagnostics gear. They permit clients to concurrently run differential pairs, single-ended sign, and energy by way of a single interconnect answer, may be zippered throughout mating and unmating for enhanced robustness, and have an extended contact wipe as much as 1.5mm for improved mating angle tolerance, straight, constant materials cross-sections for elevated impedance management, and solder-charged or press-fit terminations for ease of processing. The collection additionally meets Prolonged Life Product™ (ELP™) requirements and IPC J-STD-001F high-performance in harsh-environment necessities, is Last Inch® licensed for breakout area hint routing suggestions to save lots of designers each money and time, and is licensed to VITA 47, VITA 57, and Pismo 2. SEARAY options can be found in vertical, right-angle, coplanar, and horizontal configurations, in addition to in high-speed, high-density-array cable assemblies with ribbonized coax and twinax cables and in depth customization capabilities to satisfy an in depth array of application-specific necessities. Options are additionally out there on a Zero.Zero50” (1.27mm) pitch grid with as much as 560 Edge Fee® I/O contacts or 125 differential pairs and stack heights spanning 7–40mm, or on a Zero.0315” (Zero.80mm) pitch grid with as much as 500 Edge Fee I/O contacts and 7mm or 10mm stack heights for as much as 50% board area financial savings.
ATL Know-how offers medical, industrial, and shopper gadget OEMs with customized engineered connectors and cable assemblies designed to offer high-reliability interconnect options for important hardware and scale to mass manufacturing when the time is true. Providers embrace engineering, design, manufacturing and manufacturing (together with wire and tube extrusion, injection molding, SMT/PCBA, and chip-on-tip know-how), meeting, packaging, warehousing, storage, and distribution. The corporate’s technical gross sales, engineering, and buyer success groups leverage a eager understanding of market calls for and logistics to information clients via the collaborative, four-phase ATL Product Improvement Course of — Engineering Verification, Design Verification, Manufacturing Validation, and Launch — and collectively obtain superior outcomes with strategic benefits. One specific space of experience is creating uninterruptible interconnects that reliably present crucial digital and analog alerts, knowledge, energy, and different media to medical units. Providers out there to medical market OEMs embrace the engineering and manufacturing of cost-effective one-time-use interconnect assemblies for single-use purposes, proprietary use-limiting and real article authentication applied sciences to guard the income stream of disposable units, and supplies experience for element compatibility with all forms of sterilization and sanitation methods. Medical product options embrace customized cable options that incorporate energy, knowledge, fiber optic, fluidic, and pneumatic capabilities right into a single connector or cable meeting; compact, high-density IEC 60601 MOPP1-, MOPP2-, and touch-proof-compliant normal and customized interconnects; high-flex, long-life cable assemblies that meet RoHS, WEEE, and Proposition 65 necessities; sturdy, autoclave-tolerant cable assemblies for multi-use units; lively and passive locking connectors compliant with IEC 60601 necessities for cardiac purposes; miniaturized high-density connectors; chip-on-tip CMOS digital camera and LED know-how; and video/imaginative and prescient diagnostic catheters for purposes together with affected person monitoring, electrophysiology, minimally invasive, neurovascular, and ache administration applied sciences.
Omnetics Connector Company’s NPD/NSD Collection nanominiature, dual-row, horizontal, surface-mount strip connectors have a particularly sturdy, light-weight, and low-profile package deal, a really tight Zero.Zero25” (Zero.64mm) pitch, and high-reliability, gold-plated Flex Pin contacts that meet MIL-DTL-32139 necessities and require low mating and unmating forces (≤ 7oz. per contact). The male pin (NPD) and feminine socket (NSD) connectors exhibit rugged resistance to shock and vibration, are rated for 1A per contact, 250VAC (RMS) at sea degree, 200-cycle sturdiness, and working temperatures extending from -55°C to 125°C or 200°C with high-temperature epoxy (HTE), and are compliant with NASA SP-R-0022 necessities for thermal vacuum outgassing. Normal options embrace 2–48 contacts, LCP insulators per MIL-M-24519, gold-plated copper alloy sockets, epoxy encapsulant, and surface-mount PCB tail terminations. Elective options embrace customized contact configurations, mounting holes, single or a number of information posts or holes, and RoHS compliance. The collection is suitable with pick-and-place meeting and is nicely fitted to use in demanding purposes throughout the medical, industrial, and army and aerospace markets. Intan Applied sciences, for example, employs the connectors on a number of of its RHD2000 amplifier boards, that are used to conduct neuroscience analysis on mice and rats.
I-PEX Connectors’ CABLINE-UM micro-coaxial cable connectors present extraordinarily compact, high-reliability options for high-data-rate purposes extending throughout a number of markets. The connectors reliably forestall EMI leakage with 360° EMI shielding and a multi-point floor design, keep excessive contact reliability with a Zero.65mm wipe size, supply an non-compulsory mechanical locking cowl to make sure excessive mating retention pressure, and ship high-data-rate efficiency best for Thunderbolt™ three (20Gb/s per lane), PCIe Gen Four (16GT/s), USB three.1 Gen 2 (10Gb/s), and eDP HBR three (eight.1Gb/s) purposes. They’ve a particularly compact right-angle, vertical mating design with 30 or 40 pins on a Zero.4mm pitch, a peak of two.2mm (±Zero.15mm) with the elective locking cowl or 2.0mm (±Zero.15mm) with out, a width of 17mm (30 pins) or 21mm (40 pins), and a depth of 5.0mm with the locking cowl, and may settle for 44–38AWG micro-coaxial wire, 36–34AWG discrete wire, and 40AWG twin coaxial cable. They’re rated for 100VAC per contact, Zero.1–1A per contact relying on AWG, 30-cycle sturdiness, and working temperatures extending from -40°C to +85°C. Further pin counts each inside and out of doors of the usual vary of 10–60 pins might be accommodated upon request.
Materion supplies customized alloy engineering and design help providers to assist clients meet the precise efficiency necessities of particularly demanding purposes, like medical electronics, with brief concept-to-production improvement occasions. The multifaceted course of sometimes begins by matching software calls for, efficiency objectives, processing standards, and price issues to materials properties to make sure superb choices. Subsequent, supplies specialists assessment clients’ designs to confirm the suitability of a specific alloy for the given software and determine and proper any potential issues earlier than a prototype or half is made. Technical specialists then present clients with complete fabrication and processing tips for machining, welding, brazing, soldering, warmth treating, cleansing, and electrical discharge machining the customized alloy. Materion additionally supplies clients with materials samples and prototypes for experimental functions, gives infrared digital camera imaging providers for its plastic mould and tooling clients to point out them how and the place alloys with particular thermal administration properties would make a distinction of their molding operations, develops and delivers customized technical seminars that zero in on the connection between its supplies and clients’ distinctive operations, designs and executes technical analysis tasks meant to confirm particular materials properties and capabilities to make sure buyer satisfaction, and critically evaluates and recommends options for any designs that have a failure utilizing their supplies. As well as, Materion maintains a community of trusted, licensed suppliers with the demonstrated experience and specialised know-how and gear mandatory to offer any providers that the corporate might not be capable of present in-house at a given time, comparable to stamping, forging, extruding, heat-treating, casting, testing, and design.
AirBorn’s MC Collection round cable connectors (plugs and receptacles) with quick-release metallic shells present rugged, dependable, and user-friendly options ultimate to be used within the demanding medical system market. The vary’s electroless nickel plated brass shells can be found in two sizes with PPS insulators, seven or 19 gold-plated contacts, and pre-terminated 26 or 24AWG leads in quite a lot of lengths. Plugs can be found with crimped wire or Zero.500” or 1.000” lengthy and Zero.18” diameter pigtail terminations, whereas receptacles can be found in front- and rear-mount configurations with solder cup, crimped wire, or Zero.500” or 1.000” lengthy and Zero.18” diameter pigtail terminations. Crimp wire terminations function 50μin gold plating, solder cups function 10μin gold plating, and pigtail terminations supply the choice of 10μin gold plating, tin/lead plating, or lead-free solder plating.
BTC Electronics presents the Delta Electronics MHF/U.FL Collection miniature coaxial interconnect system. Designed to be used in compact wi-fi units, the collection has a low mated peak of lower than 2.5mm, a small footprint measuring 7.7mm², and a large working frequency vary spanning DC to 6GHz. Receptacles are packaged on tape and reel to be used with automated pick-and-place gear and plugs are provided on ultrafine coaxial cable assemblies or RG-type cable assemblies out there in MHF/U.FL plug to MHF/U.FL plug, MHF/U.FL pigtail, or MHF/U.FL plug to SMA, MCX, MMCX, or different normal connector configuration choices.
GFSH Goldfish Collection mixed-density rectangular energy connectors from Positronic are designed for industrial and medical purposes that require dependable blind mating in a small package deal. The collection presents wonderful energy density, scorching plug capabilities, and security company recognitions together with UL94 V-Zero, UL 49351, and RoHS 5/6 (6/6 on choose elements), permits for as much as 2mm of misalignment, and accepts a number of contact sizes (#22, 20, 16, and 12) to facilitate the blending of AC/DC inputs, alerts, and DC distributed outputs in a single package deal. Further options embrace panel-mount, float-mount, and jackscrew physique types, single-piece, gold-colored nylon insulators with keyway polarization, touch-safe recessed socket configurations, fastened or detachable gold-plated copper alloy contacts, press-in or metallic clip contact retention mechanisms that ship 27–45N of contact retention drive, open- or closed-entry feminine contact designs, giant contact floor areas that contribute to low contact resistance and power financial savings, wire or PCB terminations, and an non-compulsory locking system. The collection is rated for 20A, 500V working voltage, 1,000–1,500V proof voltage, 5GΩ insulator resistance, 1.6mΩ most preliminary contact resistance, working temperatures spanning -55°C to 105°C, and 500 mating cycles.
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