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Connectors and Cables for Future Soldier Systems

TT Electronics

This week’s Product Roundup highlights connectors and cables for future soldier methods, together with more and more cellular and mission-critical command, management, communications, pc, intelligence, surveillance, and reconnaissance (C4ISR) gear.

TT Electronics’ mag-Internet® Invisible, Garment-Mounted, Energy and Knowledge Connectors for harsh-environment army, first-responder, and regulation enforcement purposes are the world’s first and solely mil-spec connectors particularly designed for textile mounting. These strong, rectangular connectors are ultra-lightweight and flush-flat, have a self-aligning, automated latching magnetic coupling system that permits extraordinarily straightforward, one-handed blind mating, are nearly self-cleaning, and ship reliable ease-of-use, excessive reliability, and invisible energy and knowledge connectivity. They help scalable C4I2 performance, improved mobility, and superior human elements and are presently obtainable in 4 configurations. The mag-Internet garment receptacle presents versatile rear entry, the gear plug eliminates the necessity for cables, minimizing harmful snag hazards with direct connections between receptacles and gear, the cable plug provides numerous cable entry factors, and the garment cage offers clear separation of the electronics from the system and consumes just one MOLLE/PALS strap. The collection options aluminum shells plated with RoHS-compliant, non-reflective, low-luster, black electroless nickel, glass-filled thermoplastic inserts, gold-plated copper alloy contacts, and dynamic sealing, and is rated for no less than 2,000 mating cycles. It additionally meets or exceeds the brand new Generic Soldier Structure commonplace (GSA) presently being developed by the UK Ministry of Protection.

ITT CannonITT Cannon’s Rock-in-Lock™ (RIL) small, quick-connect, rectangular connectors ’s Rock-in-Lock™ (RIL) small, quick-connect, rectangular connectors are light-weight, low-profile, and roughly the dimensions of a flash drive, and are able to transferring vital quantities of energy and knowledge inside the similar format in army, protection, and first responder purposes together with helmets, headsets, augmented actuality goggles, field-use pc tablets, tactical fight radios, and different communication units. These single-handed, push-and-plug connectors allow fast, blind, and correct mating and unmating with out the necessity for a specialised mechanism like a thumbscrew, latch, or coupling software, are strain sealed and submersible to 2m, and are examined to MIL-STD-810. They’ve aerospace-grade aluminum alloy shells with matte black zinc nickel and/or electroless nickel plating, glass-reinforced thermoplastic insulators, and gold over electroless nickel plated copper alloy spring probe and pad contacts, and are rated for 2A steady, 3A peak, 150VDC check voltage, 28–24AWG, 500 hours salt resistance, 500-cycle sturdiness, and working temperatures extending from -40°C to +75°C. RIL connectors are presently provided with 11, 16, 20, 22, or 32 sign contacts and may be made to simply accept further wire gauges upon request.

Smiths InterconnectSmiths Interconnect’s SnapTac® Series miniature snap-fit connectors’s SnapTac® Collection miniature snap-fit connectors are light-weight and strong and supply fast launch, IP67 sealing, and full line EMI shielding. Designed to satisfy the demanding specs of future soldier techniques, together with cellular and body-worn communications and identification gear, the collection is on the market in 7-, 13-, and 19-way round and 12-, 21-, and 30-way rectangular variations outfitted with light-weight aluminum shells and high-reliability, spring-loaded Hyperspring contacts that shield the electrical interface towards excessive environmental circumstances. SnapTac connector plugs can be found with or with out overmolding and cabling to accommodate turnkey options and straightforward integration into present designs and are sealed to IP67 in each their mated and unmated states.

ODUODU’s ODU AMC® HIGH-DENSITY push-pull circular connectors’s ODU AMC® HIGH-DENSITY push-pull round connectors ship high-reliability efficiency, electrical and mechanical robustness, and the very best potential variety of contacts in probably the most compact area to allow vital measurement reductions and as much as 70% weight financial savings in a variety of army, safety, medical, shopper electronics, and automotive purposes. Obtainable with 2–40 contacts in 4 housing sizes with diameters spanning <10mm to 18.5mm, these compact, high-density connectors additionally supply sign, energy, and knowledge in the identical format, mechanical and colour coding to make sure correct mating, blind mating capabilities, IP68 watertight safety, 360° shielding for trouble-free knowledge switch, strong housings with non-reflective surfaces, progressive meeting choices, extrusion for cable bend aid, salt spray resistance, breakaway performance for max security, fast and straightforward unmating, and lengthy lifetimes of greater than 5,000 mating cycles. The versatile collection is suitable with USB three.1 Gen 1, USB 2.zero, HDMI 2.zero, and Ethernet protocols, rated for working temperatures extending from -51°C to +125°C, and may be provided with contacts designed to terminate to PCBs, flex layers, and rigid-flex options.

Newark factor14TE Connectivity’s CeeLok FAS-T small form factor, field-terminable I/O connectors, shares TE Connectivity’s CeeLok FAS-T small type issue, field-terminable I/O connectors, that are able to 10Gb/s Ethernet and designed to fulfill stringent measurement, weight, and energy (SWaP) calls for in army and business aerospace purposes together with soldier-worn units, C4ISR gear, missiles, floor automobiles, ships, fixed- and rotary-wing plane, and in-flight leisure and avionics techniques. The collection contains a rugged, scoop-proof design with RoHS compliant and DOD accepted corrosion-resistant electroless nickel or black zinc shells, high-temperature thermoplastic inserts for wonderful temperature endurance, 39029-style crimp-snap contacts for straightforward termination and area repairability, a T-shaped contact sample that gives noise cancellation and decoupling to attenuate crosstalk and enhance sign integrity, a strong coupling ring, integral backshells for straightforward 360° defend termination and pressure aid, and compact measurement eight shells. CeeLok FAS-T connectors are true 100Ω impedance connectors and are suitable with Cat 5e, Cat 6a, and Cat 7 cables and protocols starting from USB and IEEE 1394 to gigabit and 10Gb Ethernet. Additionally they exhibit high-reliability shielding and vibration efficiency compliant with MIL-DTL-38999 necessities, present IP67 safety when mated and IPX6 safety when unmated, and are rated for 500 mating cycles in working temperatures extending type -65°C to +175°C.

Omnetics’ Micro 360® ACME Triple-Thread Ratcheting Micro Round Panel-Mount (RMCP) Connectors are designed to face up to excessive shock and vibration whereas sustaining electrical integrity, have environmentally sealed metallic housings, are certified to MIL-DTL-83513 01/02/03/04 specs, and can be found in quite a lot of shell supplies, finishes, and configurations. These versatile miniature connectors can be found with 5, 12, 16, 27, or 39 beryllium copper contacts; discrete lead wire or cable terminations, the latter of which can be found in sizes as much as 26AWG and in each commonplace (18”) and customized lengths; three shell types: entrance panel, rear panel, and protruding panel mount shell types; and 4 shell supplies and finishes: nickel plated aluminum (commonplace), black nickel plated aluminum, passivated chrome steel, and black oxide completed metal. Further choices embrace color-coding, O-rings, IP68 (vs. normal IP67) sealing, and RoHS compliance. Entrance-panel RMCP connectors measure zero.81–1.02” in diameter, rear-panel RMCP connectors measure zero.82–1.13” in diameter, and panel-mount RMCP connectors measure zero.528–1.13” in diameter. The collection is rated for 250VACrms at sea degree, 3A per contact, and working temperatures spanning -55°C to 125°C (or as much as 200°C with HTE).

TE Connectivity’s O.C.H. Micro Round Connectors meet the rigorous mechanical and efficiency necessities of each MIL-STD-810G and the US Military’s Nett Warrior program, which was developed to attach floor troopers on to the Military’s tactical community by way of immediate communication instruments. These small, light-weight connectors have a ruggedized design with breakaway coupling, which allows fast connection and single-action disconnection, strong aluminum shells, thermoplastic inserts, and keying mechanisms to make sure correct mating. TE is the second approved supply of Nett Warrior connectors to be used in Nett Warrior soldier techniques and peripheral units together with soldier vest cables, batteries, antennas, communication and energy hubs, radios, and army automobiles.

NicomaticNicomatic’s discrete round wire to flat cable interconnect solution’s discrete spherical wire to flat cable interconnect answer is comprised of a flat, versatile cable (FFC) crimped with contacts mounted in a housing on a 2.54mm pitch and a 28–22AWG spherical wire mounted in a housing. The 2 sides hook up with allow the straightforward alternative of cumbersome wire cabling elements and obtain as much as 30% weight financial savings in comparison with spherical cable options in datacom, telecom, power, medical, and transportation purposes, together with cellular soldier communications methods. Its tulip contact form offers compatibility with all market commonplace zero.635mm pin headers, in addition to Nicomatic’s CrimpFlex™ contacts and housings, and its mono-housing offers easy-mating, low-profile connections that resist unintentional disengagement. Housings can be found in 2–12 methods (1SM/2SL) and 1–20 methods (DFM) and female and male crimp contacts can be found in bulk or in reel.

Amphenol Army & AerospaceAmphenol Military & Aerospace’s Stingray Series connectors ’s Stingray Collection connectors are optimized for body-worn soldier methods that make the most of USB 2.zero and Ethernet protocols and are a superb answer for audio, energy, and knowledge alerts in purposes together with computer systems, routers, and headsets. These ruggedized connectors are compact and low-profile to stop snagging and injury, are sealed towards rain, mud, filth, and chemical compounds to make sure excessive reliability in harsh environments, and have a magnetic, unkeyed mating system that eliminates pre-alignment and guide coupling necessities and allows fast, straightforward, and correct mating. The magnetic mating system additionally offers semi blind mating efficiency, permits for simply variable zero–360° cable exit angles for improved routing flexibility, and prevents inadvertent injury if the consumer forgets to unmate the connector. Stingray Collection connectors even have a wipe-clean interface with spring-loaded pogo contacts, last-mate contacts that permit for the hot-swapping of kit and alerts, and IP68 sealing, and are rated for greater than 5,000 mating cycles.

 

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