2019 Amphenol ICC Amphenol Pcd Buyers Guide cable assemblies connectors Fischer Connectors Harsh Environment High-Speed I/O connectors Interstate Connecting Components (ICC) ITT Cannon Kensington Electronics Inc. M12 Materion Corporation METZ CONNECT military and aerospace Newark element14 News Releases Omnetics Connector Corporation PEI-Genesis Product News product roundup Robotics Smiths Interconnect TE Connectivity Technology TT Electronics usb waterproof wearables

Connector Solutions for Future Soldier Systems

Connector Solutions for Future Soldier Systems: Newark, An Avnet Company, stocks TE Connectivity’s O.C.H. Micro Circular Connectors

This week’s Product Roundup highlights connector options for future soldier methods, together with more and more cellular and mission-critical command, management, communications, pc, intelligence, surveillance, and reconnaissance (C4ISR) gear, wearables, robotics, weapons methods, and extra.

Connector Options for Future Soldier Methods

Newark, An Avnet FirmConnector Solutions for Future Soldier Systems: Newark, An Avnet Company, stocks TE Connectivity’s O.C.H. Micro Circular Connectorsshares TE Connectivity’s O.C.H. Micro Round Connectors for future soldier methods together with soldier vest cables, batteries, antennas, communication methods, energy hubs, radios, and army automobiles. These small, light-weight connectors have a ruggedized design with a push-pull breakaway coupling mechanism that permits fast connections and single-action disconnections and meets the rigorous mechanical and efficiency necessities of each MIL-STD-810G and the U.S. Military’s Nett Warrior program, which was developed to attach floor troopers on to the Military’s tactical community via prompt communication instruments. The collection additionally options strong aluminum shells with each all-over electroless nickel plating and selective zinc/nickel plating, thermoplastic inserts, six or seven gold-over-nickel-plated copper alloy contacts, and a number of keying choices to make sure correct mating in demanding battlefield environments. It’s rated for no less than 100MΩ insulation resistance at 500VDC and for 5A from -18°C to +71°C when crimped to a 22AWG wire, and can also be immune to shock and vibration and intermateable with different Nett Warrior merchandise. TE is the second approved supply of Nett Warrior connectors to be used in Nett Warrior soldier techniques and peripheral units.

Omnetics Connector CompanyOmnetics Connector Corporation’s new Cobra Connector for future soldier systems’s new Cobra Connector supplies versatile, high-reliability energy and sign options particularly designed for harsh-environment moveable and body-worn electronics employed by dismounted troopers and civil regulation enforcement officers. The rugged, low-profile connector is safe, straightforward to mate, and absolutely washer-friendly, and is designed to slip by way of normal modular, light-weight, load-carrying gear (MOLLE) straps, clip onto tactical vests, or be built-in into clothes. It has a non-magnetic, non-spinning mating interface, transmits as much as 5A of energy per contact, supplies IP68 waterproof and safety and EMI shielding, and helps commonplace knowledge protocols together with Gigabit Ethernet and USB 2.zero. It additionally has a light-weight aluminum physique with corrosion resistant conductive black plating, options eight gold-plated contacts as commonplace however can accommodate numerous pin counts upon request, and is rated for 9–48VDC typical working voltage, 500VACrms dielectric withstanding voltage, a most wire measurement of 22AWG, and 10,000-cycle sturdiness.

Fischer Connectors’ award-winning LP360™Connector Solutions for Future Soldier Systems: Fischer Connectors' LP360 — the primary connector answer within the Fischer Freedom™ Collection — is a rugged, low-profile connector with 360° mating freedom that delivers breakthrough plug-and-use connectivity and is straightforward to combine into moveable and body-worn purposes, together with tactical vests, cameras, radio techniques, sensors, lights, GPSs, tablets, night-vision goggles, exoskeletons, switches, hubs, and batteries. Designed to facilitate integration, maximize usability, and optimize cable administration within the protection, safety, medical, industrial, and civil engineering industries, the rugged connector collection options three cutting-edge know-how improvements: the absence of a key code for 360° mating freedom, a ball-locking mechanism with sealing and variable pre-defined drive, and 7 specifically designed, membrane-sealed energy and sign contacts suitable with each USB 2.zero and Ethernet protocols and rated IP68. The collection additionally reduces cognitive, weight, and reliability burdens, presents easy, intuitive mating and straightforward plug and receptacle cleansing to assist guarantee 10,000-cycle sturdiness, and has a compact, low-profile design that permits straightforward wearable integration, panel-mounted cable assemblies, and direct system integration.

Smiths InterconnectConnector Solutions for Future Soldier Systems: Smiths Interconnect’s SnapTac® Series ’s SnapTac® Collection miniature snap-fit connectors are light-weight and strong and supply fast launch, IP67 sealing, and full-line EMI shielding. Designed to satisfy the demanding specs of future fight methods, together with cellular and body-worn communications and identification/recognition gear, the collection is on the market in 7-, 13-, and 19-way round and 12-, 21-, and 30-way rectangular variations outfitted with light-weight aluminum shells and high-reliability, spring-loaded Hyperspring contacts that shield the electrical interface towards excessive environmental circumstances. SnapTac connector plugs can be found with or with out overmolding and cabling to accommodate turnkey options and straightforward integration into present designs and are sealed to IP67 in each their mated and unmated states.

PEI-GenesisPEI-Genesis stocks ITT Cannon’s MIKQ Push-Pull Micro Circular Connectors for future soldier systems shares ITT Cannon’s MIKQ Push-Pull Micro Round Connectors, which give high-performance options for aerospace, protection, industrial, and medical purposes together with airborne touchdown techniques, avionics, headsets, moveable radios, army gun sights, and business tv cameras. The collection options rugged, electroless-nickel-plated brass shells in straight plug and jam nut or panel-mount receptacle types with glass-reinforced thermoplastic insulators; 7, 19, or 37 high-performance, gold-plated copper alloy MicroPin™ contacts with excessive regular drive, wonderful wipe, superior vibration efficiency, and a high-density zero.050” pitch; a easy, push-pull coupling system that permits fast connections and disconnections; and factory-terminated strong or stranded 32–24AWG wires that allow straightforward meeting and are absolutely potted for sealing and pressure aid. It’s rated for 3A, 400VAC operation, 600VAC dielectric withstanding voltage at sea degree and 150VAC dielectric withstanding voltage at 70,000 ft, working temperatures extending from -55°C to +125°C, and 500 mating cycles. The collection can also be 100% electrically examined and is obtainable with shielded cable upon request.

Amphenol PcdConnector Solutions for Future Soldier Systems: Amphenol Pcd’s TV μCom 10G+ Series ’s TV μCom (pronounced “Microcom”) 10G+ Collection connectors are designed to deal with present army electronics tendencies, together with miniaturization, high-speed efficiency, and excessive resistance to harsh setting circumstances. The collection options strong 38999-Collection-III-style measurement 11 shells, offers Cat 6A connections in response to TIA568C.2 and ISO/IEC11801 requirements, exceeds 10Gb/s Ethernet efficiency necessities per the IEEE 802.3an normal, and delivers environmental efficiency based mostly on MIL-DTL-38999 Collection III army specs. The collection options 4 completely insulated pairs with minimal crosstalk, patented interfacial shapes designed for minimal perturbation, a machined brass contact module, and gold-plated, machined solder and crimp contacts based mostly on the design and efficiency of M39029/77#16 and M39029/76-425#16 38999 coaxial contacts. Materials and elegance choices embrace marine bronze shells or aluminum shells with olive drab cadmium, nickel, black zinc nickel, or customized plating supplies in commonplace, standoff, and lowered flange standoff receptacle, jam nut receptacle, and plug types. The collection is rated for 1,500Vrms dielectric withstanding voltage, a most wire measurement of 24AWG for solder contacts and 28–24AWG for crimp contacts, and working temperatures extending from -55°C to +125°C. It additionally supplies IP68 safety in each mated and unmated circumstances and is RoHS compliant. Ideally suited purposes for the collection prolong throughout the army, aerospace, naval, and rail industries and embrace C4ISR techniques, battlefield and shipboard communications, floor automobiles, and in-flight leisure methods. Corresponding instruments and equipment embrace particular backshells for heat-shrink sleeves and PC glands, spare contacts, a contact positioner, a contact removing device, a normal crimping software, commonplace and self-closing metallic caps, and silicone caps.

METZ CONNECTConnector Solutions for Future Soldier Systems: METZ CONNECT M12 X-coded connectors and cable assemblies presents a variety of M12 X-coded connectors and cable assemblies excellent for harsh-environment Ethernet purposes starting from industrial purposes to distant army communications networks. The vary provides four-pair M12 X-code connectors for area meeting, together with PCB connection jacks designed for each front-mounting and through-hole reflow soldering, and numerous lengths of “P” cable and connection strains, which function copper and glass fiber elements, in addition to automated infrastructure administration for structured community cabling. The high-performance connectors and cable assemblies help knowledge switch charges within the Gigabit vary (Cat 6A with bandwidth to 500MHz) and are nicely fitted to use in harsh industrial environments, providing each excessive mechanical and electrical power, 360° EMC shielding and, when mated, IP67 safety from mud and humidity.

Glenair’s battle-tested STAR-PAN™ multiport power and USB data hubs for future soldier systems

Interstate Connecting Elements (ICC), A Division of Heilind Mil-Aero,shares Glenair’s battle-tested STAR-PAN™ multiport energy and USB knowledge hubs, which give private space community (PAN) knowledge entry, peripheral connectivity, and sensible battery energy administration in mission-critical command, management, communications, pc, intelligence, surveillance, and reconnaissance (C4ISR), digitally aided shut air help (DACAS), and joint terminal assault controller (JTAC) purposes together with ruggedized soldier-worn electronics, precision concentrating on gear, tactical radio communications, real-time video downlink, night time imaginative and prescient applied sciences, navigation techniques, private computer systems, and sensible telephones. STAR-PAN methods make use of numerous element applied sciences, together with Glenair’s high-density, quick-disconnect Mighty Mouse connectors and cables, to ship an array of small, single-package options with multifunctional capabilities together with Ethernet networking, USB-compatible peripheral help, software-defined radio help, a standard interconnect gadget interface, and optimized energy monitoring, conditioning, and distribution. Its compact, light-weight, and low-profile type issue additionally supplies vital measurement and weight reductions that assist scale back soldier burdens, strong environmental sealing and EMC shielding confirmed to face up to excessive battlefield environments, and ruggedized, mil-spec-caliber efficiency confirmed to contribute to mission success.

TT ElectronicsConnector Solutions for Future Soldier Systems: TT Electronics' mag-Net® Invisible, Garment-Mounted, Power and Data Connectors ‘ mag-Internet® Invisible, Garment-Mounted, Energy and Knowledge Connectors for harsh-environment army, first-responder, and regulation enforcement purposes are the world’s first and solely mil-spec connectors particularly designed for textile mounting. These strong, rectangular connectors are ultra-lightweight and flush-flat, have a self-aligning, automated latching magnetic coupling system that permits extraordinarily straightforward, one-handed blind mating, are nearly self-cleaning, and ship reliable ease-of-use, excessive reliability, and invisible energy and knowledge connectivity. They help scalable C4I2 performance, improved mobility, and superior human elements and are at present obtainable in 4 configurations. The mag-Internet garment receptacle provides versatile rear entry, the gear plug eliminates the necessity for cables, minimizing harmful snag hazards with direct connections between receptacles and gear, the cable plug presents numerous cable entry factors, and the garment cage supplies clear separation of the electronics from the system and consumes just one MOLLE/PALS strap. The collection options aluminum shells plated with RoHS-compliant, non-reflective, low-luster, black electroless nickel, glass-filled thermoplastic inserts, gold-plated copper alloy contacts, and dynamic sealing, and is rated for no less than 2,000 mating cycles. It additionally meets or exceeds the brand new Generic Soldier Structure commonplace (GSA) presently being developed by the UK Ministry of Protection.

Connector Solutions for Future Soldier Systems: TE Connectivity's MULTIGIG RT 3 Series connectors

TE Connectivity’s new MULTIGIG RT three connectors are among the many quickest rugged backplane connectors presently out there, supporting speeds of 25+Gb/s, and have the lightest design of any ruggedized backplane connector presently out there. Ultimate for embedded computing and VPX purposes in excessive army and area environments, together with C4ISR digital warfare, avionics, floor protection, missile protection, and weapons methods, the brand new MULTIGIG RT three connectors make use of sturdy, light-weight thermoplastic and copper alloys and the identical quad-redundant contacts which were time-tested and confirmed to satisfy rigorous VITA requirements for dependable efficiency beneath intense vibrations within the MULTIGIG RT 2-R Collection. The collection additionally simply integrates with different VPX merchandise and conforms to VITA 46 business requirements, which makes it backwards suitable with legacy OpenVPX methods.

Kensington Electronics, Inc.Connector Solutions for Future Soldier Systems: Fischer Connectors’ MiniMax™ Series shares Fischer Connectors’ high-density, ultraminiature MiniMax™ Collection connectors, which function ruggedized, sealed, and shielded housings with particular contact blocks designed to allow the transmission of each energy and both 10Gb/s Ethernet or long-distance USB three.zero and HDMI knowledge alerts in purposes together with handheld and body-worn army and medical gear, drones, unmanned automobiles, and remotely operated underwater automobiles. Engineered to satisfy the distinctive challenges of wearable and cellular system designs, MiniMax Collection connectors are ideally fitted to purposes with crucial measurement, weight, and energy (SWaP) necessities and unsafe environmental circumstances starting from water, corrosion, and excessive temperatures to shock and vibration. They provide as much as 75% weight financial savings and 45% area financial savings in comparison with commonplace connectors with an analogous contact measurement, assist scale back complete value of possession by combining a number of protocols in a single small connector, are rated for as much as 5,000 mating cycles, and are sealed to IP68. The collection is presently obtainable in two sizes, 06 and 08, with 10mm and 12mm receptacle footprints, four–24 mixed energy and sign contacts, and the selection of three locking methods: push-pull, screw, and quick-release. They’re additionally out there in normal anthracite or black housings and as pre-cabled options.

ITT CannonConnector Solutions for Future Soldier Systems: ITT Cannon’s Nemesis II CBA connectors’s Nemesis II CBA miniature round connectors present high-reliability energy, sign, and knowledge transmission in a small, strong, and well-integrated light-weight package deal to assist troopers scale back bodily masses and keep mission-critical communication capabilities, even in excessive environments. Ideally fitted to soldier-worn gear and battlefield communication units, similar to manpacks and handheld radios, the collection options proprietary high-pressure sealing designed and examined for water immersion to 20+ meters (65.5’) and Cannon Breakaway performance, which permits troopers to shortly and simply disconnect and reconnect cables and considerably reduces the danger of damage or gear injury within the occasion of a cable snag. The collection additionally options chrome steel shells, high-temperature plastic insulators, a extremely engineered blind mating design, and spring-loaded, gold-plated, copper alloy pogo contacts designed to allow fast, sturdy connections to 22–32AWG wire, PCBs, and flex circuits and rated for 10,000+ mating cycles. The connectors are additionally rated for 166V operation, 2A steady (3A peak), and working temperatures extending from -55°C to +125°C, and can be found in cable receptacle, cable plug, and jam nut receptacle types.

MaterionConnector Solutions for Future Soldier Systems: Materion’s high-performance iON connector materials ’s high-performance iON connector supplies supply engineered options to electroplated contact surfaces in safety-critical purposes, together with underhood automotive and future soldier methods. Developed to be used in harsh-environment purposes, iON connector supplies make use of commonplace or customized composite alloys designed to ship particular efficiency properties — together with enhanced resistance to excessive temperatures, vibration, and corrosion — and metallurgically clad the contacts immediately into the connector materials to scale back each the required quantity and incurred value of valuable metallic contact supplies. Manufactured as inlay-clad stripes in copper spring alloys, iON connectors have absolutely dense buildings with restricted porosity, which achieves improved put on efficiency and call integrity in comparison with electroplated contact surfaces and helps high-reliability efficiency in excessive environments. Additionally they supply general contact layer thicknesses right down to zero.5µm, which permits them to perform as drop-in replacements for electroplated gold and palladium contacts, and can be found in three normal contact finishes. The primary, iON – GR, is a composite alloy of silver and palladium with a noble-gold-enriched contact floor that gives low-cost replacements for connectors electroplated with arduous gold, in addition to improved stability in high-temperature and high-vibration purposes. The second, iON – HW, has an ultra-hard wrought nickel/palladium base layer with a gold-enriched floor and gives most put on efficiency in high-vibration purposes with sliding or make/break contacts. The third, iON – HT, is a secure silver/palladium/gold alloy that gives excessive hardness, the Aristocracy, and supreme temperature stability splendid to be used in purposes with working temperatures as excessive as 350°C. Customized options are additionally obtainable.

Amphenol ICCConnector Solutions for Future Soldier Systems: Amphenol ICC’s Waterproof USB Type-C Connectors’s Waterproof USB Sort-C Connectors ship 10Gb/s SuperSpeed communication, 5A, and 20V, help USB three.1 Gen 1 and Gen 2 protocols, and are backward suitable with USB 2.zero. They’re comparable in measurement to micro USB connectors, have a low-profile housing with a reversible plug and cable orientation that improves consumer expertise, and are perfect for use in datacom, telecom, industrial, medical, shopper, and automotive purposes, together with communications techniques, tablets, flash drives, arduous drives, solid-state drives, industrial computer systems, cell phones, digital actuality methods, point-of-sale techniques, in-vehicle system charging retailers, and infotainment methods. Additionally they function high-quality copper alloy terminals, 24-pin task for compatibility with totally different audio and video sign output protocols, and waterproof glue, O-rings, and front-end insert molds for IPX2 to IPX8, and can be found in right-angle stand-off and straddle-mount configurations rated for as much as 10,000 mating cycles.

Like this text? Take a look at our Product Roundup and New Product Information articles and our Mil/Aero Market web page. 

Print Friendly, PDF & Email

About the author